This machine consists of main frame, bracket, welding table (including copper device transformer), air compressor, control cabinet, etc. It adopts the push-belt method and has the function of automatically reducing the diameter. It can make both the socket pipe frame and the flat pipe frame, and the socket angle can be adjusted. The electrical system adopts the most advanced technologies such as digital control, synchronous proportional control, and full frequency control, which fully improves the operating performance and control accuracy of the whole machine.
1). Fast processing speed and high work efficiency
2). The processing quality is stable and reliable. The digital continuous diameter change is adopted, and the full frequency conversion is used for synchronous speed regulation, and the product quality fully meets the specifications.
3). Compared with manual operation, save material and reduce construction cost
4). Because the main bars are evenly distributed on its circumference, saving hoisting time
3.Type of mold
Step 1: Feed the main tendon
The main bar is blanked, butt welded or sleeve connected to the required length of the drawing in advance, and then suspended on the main bar storage rack, with a spare main bar storage rack suitable for storing 9M / 12M / 18M / 22M steel bars;
Step 2: Coil feeding
Hang the coil bar on the pay-off rack, the maximum load is 2T, the height is 1.7M, the column can be customized into a telescopic type
Step 3: thread the main tendon and tighten it
The main tendon is shaken and distributed on the circumference of the distribution tray; at the same time, it is penetrated into the guide tube of the fixed plate and the circular plate of the moving plate; , Connected to the fixed plate, and can follow synchronous rotation movement;
Step 4: Coil the thread and fix it
Pass the plate reinforcement through the straightening mechanism to cross-weld with the main reinforcement
Step 5: Welding
Initial welding: On the head of the reinforcing cage, the fixed plate and the moving plate rotate synchronously to move the plate bars side by side for a few consecutive turns; then weld firmly with the main bars.
Formal welding: The fixed plate and the moving plate rotate synchronously, and the moving plate moves forward at the same time, so that the plate ribs are automatically wound on the main ribs and welded at the same time to form a reinforced cage product.
Termination of welding: At the end of the reinforcement cage, the two disks continue to rotate, pause the welding, and wind the disk bars side by side for a few turns; then weld the ends of the disk bars to the main bars to fix and complete the welding.
Step 6: Separating the steel cage from the rotating disc
Cut off the winding tendons; move the tray forward to separate the reinforcing cage from the fixed tray; loosen the bolts of the main tendon and the moving tray template duct; move the tray forward and separate the reinforcing cage from the moving tray to match the electric wrench.
Step 7: Unload the cage and lower the hydraulic support
During the entire welding process, in order to prevent the reinforced cage from being deformed due to its own weight, it is necessary to configure multiple hydraulic support devices specially designed hydraulic stations. The domestic hydraulic components are durable and durable. Interchangeability.
Step 8: Reset the moving disk and prepare for the next production cycle
After unloading the cage, the mobile tray is reset and the next cage is ready for production.
6.Packing & delivery